Preview

Plant Layout

Powerful Essays
Open Document
Open Document
2586 Words
Grammar
Grammar
Plagiarism
Plagiarism
Writing
Writing
Score
Score
Plant Layout
PLANT LAYOUT

Introduction –

Plant layout is very essential and needs consideration and attention from the very beginning so as to avoid subsequent problems. Though one can think of several layouts but the best one is obviously the one, which is both very systematic and cheap. It is arrangement of machines, scientific use of work area, easy and convenient transport system, easy sorting out of materials and processing different parts. Since the area has already been selected and it is neither possible to neither change that nor expand that as per needs of the factory therefore layout is to be adjusted accordingly. Thus layout is disposition of various facilities and services of the plant within the specified area. It is arrangement of location of different machines and plants within the factory in such a way that there is minimum possible cost, the maximum output and the best quality product. In it all the requirements connected with production like the raw materials, machines, tools, fixtures etc. to be properly cared from the very beginning with the design of the factory. It is the agreement with the main focus that each operation is performed without the least inconvenience.

OBJECTIVES OF PLANT LAYOUT

Plant layout is made with certain objectives in view. One objective is that the supervision of the production work should be easy and the shops should remain neat and clean. The working conditions should be not only better but safe as well. The goods of better quality should be produced at cheap rates and it should be very easy to handle the materials. It should be transported in a minimum time at a minimum cost. Then he objective is also to have maximum use of he space area and also increased productivity. Material waste should be minimum and all bottlenecks and congestion points should be avoided. It should be such that there is speeding of production and maintenance of plant is both easy and simple.
Still another objective is

You May Also Find These Documents Helpful

  • Good Essays

    GAO 1048 Completed

    • 845 Words
    • 3 Pages

    Fixed position layout is one of the four basic types of layouts which are used in the production of goods or service deliveries. This layout is mainly used in the manufacturing, assembling and movement of the products that are too heavy, large or fragile to move (Mahadevan, 2010). According to definition of Qin and Haung (2010) in the configuration of fixed position layout, the product is not moved from the place of manufacturing for its entire period. While workers, machines and materials keep moving to the site throughout the manufacturing period. The term “fixed position” refers to the stationary position of materials, labors, equipments and instructions which are brought to the workplace and the services that are delivered to the location of customer. An example of fixed position production layout is the Boeing facility in Everett, Washington where some of the largest airliners of the world are built using fixed production layout (Pride, Hughes and Kapoor, 2011). The airline manufacturing company does not move the product before finishing it because moving people, parts and machinery is much easier than moving such a large jet airliner.…

    • 845 Words
    • 3 Pages
    Good Essays
  • Powerful Essays

    Albatross Anchor - Essay

    • 1674 Words
    • 7 Pages

    (*Note: The plant includes: manufacturing, the shipping department, the receiving department, raw materials storage, finished product storage, and the foundry).…

    • 1674 Words
    • 7 Pages
    Powerful Essays
  • Powerful Essays

    1.0 Production System.................................................................................................iii & iv 1.1 Inputs 1.2 Transformation of Inputs/Processes 1.3 Outputs 2.0 Decision Making............................................................................................................v 2.1 Strategic Decisions 2.2 Production, Planning and Control Decisions 3.0 Process & Product Strategy................................................................................vi & vii 3.1 Stages for introducing a new product 3.2 Technology Resources 3.3 Human Resources Used In Production & Impact of Technology on HR 3.4 Process Flow 3.5 Capacity 4.0 Facilities Strategy.................................................................................................viii & ix 4.1 Location 4.2 Factory Layout 5.0 Quality Strategy................................................................................................x, xi & xii 5.1 How is quality maintained? 5.2 Does this fit with any approaches? 6.0 Inventory Management.............................................................................................xiii 6.1 Methods of Inventory Control 7.0 Environmental Sustainability......................................................................................xiv 7.1 Issues, pressures or responsibilities surrounding the factory 8.0 Appendices.................................................................................................................xv…

    • 4168 Words
    • 17 Pages
    Powerful Essays
  • Powerful Essays

    Cutco Cellular Layout

    • 1548 Words
    • 7 Pages

    Cutco is a corporation that manufactures produces and sells cutlery to customers through in-home demonstrations by sales representatives. Their manufacturing of knives can date back to over one hundred years. People remember them as having the standard military knife that was seen in war. Cutco is a well-known corporation and customers buy their products because they know they can rely on their quality of their products. Cutco tries to follow the standard Six Sigma when trying to satisfy customers by trying to deliver nearly perfect products and services. They want to stay around 3.5 million defects per million, anything above that number would fall out of the range they are looking for. In order for these products to be put out to sell, then…

    • 1548 Words
    • 7 Pages
    Powerful Essays
  • Good Essays

    Genentech Case Study

    • 564 Words
    • 3 Pages

    Start searching for economical and strategic locations for building up of new manufacturing plant. It’s important to keep looking for space and be ready with a blue print of an additional facility.…

    • 564 Words
    • 3 Pages
    Good Essays
  • Better Essays

    In this literature, "What really makes factories flexible?" the writer brought out the topic for factory flexibility, which defines as a production facility organized to respond to customer orders quickly in order to provide a full and varied range of operations or services, across many product lines with very short changeover times and may introduce new products of similar range fairly easy. For example, most modern automobile plants are designed as flexible factories to build various models. Having acknowledged the importance of flexibility, how would manufacturing managers in a broad array of industries find pathways to improve the process? What are the difficulties of defining flexibility of a plant and how do they measure flexibility in terms of plant productivity? What measurements are needed to show improvement of the process? The author performed a research in a study of sixty-one factories in North America that manufacture fine paper to find out the answer.…

    • 1490 Words
    • 6 Pages
    Better Essays
  • Powerful Essays

    Applichem Report

    • 3254 Words
    • 28 Pages

    As per the case facts, we have listed the following factors affecting the performance of the manufacturing plants:…

    • 3254 Words
    • 28 Pages
    Powerful Essays
  • Best Essays

    In any manufacturing company there is many issues and problem that is affected by different situation. So, the companies need to have method to solve and adapt to these situation. In this case study, the furniture company faces a lot of layout problem which needs to methods to reduce manufacturing costs, improve quality. It came up with many approaches that will help it to solve this problem. The case experiments application of different heuristic approaches to real facility layout problem at a furniture manufacturing company. All these approaches help also to know the productivity for this company.…

    • 3768 Words
    • 16 Pages
    Best Essays
  • Powerful Essays

    Pom Tutorial

    • 10170 Words
    • 41 Pages

    117 Layout 126 Learning (Experience) Curves 130 Linear Programming 133 Location 139 Lot Sizing 145 Markov Analysis 150 Material Requirements Planning 154 Networks 161 Productivity 165 Project Scheduling 166 Quality Control 175 Reliability 182 Simulation 185…

    • 10170 Words
    • 41 Pages
    Powerful Essays
  • Powerful Essays

    Plant Design Report

    • 1080 Words
    • 5 Pages

    For every kilogram of banana peels (Cavendish or saba), add 170 g of sugar, 225 g vinegar (starter liquor), 0.879 g bakers yeast, 907 g water, and 7.05 g ammonium sulfite.…

    • 1080 Words
    • 5 Pages
    Powerful Essays
  • Satisfactory Essays

    Hpcp

    • 397 Words
    • 2 Pages

    Seat No.: _________ Enrolment No._______________ GUJARAT TECHNOLOGICAL UNIVERSITY B.Ph SEM-VI Examination-Nov/Dec.-2011 Subject code: 260001 Date: 21/11/2011 Subject Name: Hospital Pharmacy, Community Pharmacy & Dispensing Pharmacy- II Time: 10.30 am-01.30 pm Total marks: 80 Instructions: 1. Attempt any five questions. 2.…

    • 397 Words
    • 2 Pages
    Satisfactory Essays
  • Good Essays

    Pom - Facility Layout

    • 729 Words
    • 3 Pages

    2. Product – Layout should suit to the nature of product and its method of production. i.e. aircraft manufacturing and car manufacturing layouts will be different. Sales also affects the layout.…

    • 729 Words
    • 3 Pages
    Good Essays
  • Satisfactory Essays

    Impact Facility Layout

    • 360 Words
    • 2 Pages

    The layout should (or arranging the work space) should be so that the flow of information, goods, and employees can move effectively and efficiently through the production system. Example: The facility should be laid out in a best manner that utilizes the provided space to meet the company’s production needs (utilizing more vertical space than horizontal space). Support personnel should be strategically placed where they can best assist the operations area.…

    • 360 Words
    • 2 Pages
    Satisfactory Essays
  • Good Essays

    Case Study

    • 767 Words
    • 4 Pages

    Summary of Case The various units of Banarsi Das are scattered. Unit I is located near the grain store having Flour mill and standby power supply. Unit II is behind the railway station having Flour mill and maintenance workshop and Unit III is next to the bus stand having Bakery and Finished Goods Store. The above mentioned all sites are at some distance from one another and there is no scope for any expansion at any of the sites. Banarsi Das’s daughter Harsha has some different dreams, she wants a modern plant layout including cake making facility at a new site and the proposed site should have adequate space for the futuristic growth. The cost of land that is prohibitively high. The problem is to determine the best layout for units of Banarsi Das at Sirsa and plan a shift, if needed within the boundary limit of City of Sirsa and surrounding areas. The land near the bus stop and behind the railway station can be sold at substantial premium. One flour mill was imported from Ger many and that working behind the railway station is old. Big enough plot is available to create facilities currently being operated from different sites and leave space for future expansion. Solutions and their Evaluations SOLUTION 1. Continue to Operate facilities as at present and search a new site when the need arises MERITS DEMERITS Locations are known as it is Standby power supply within the city limits Emotional attachment of Cake making may not be Banarsi Das possible Harsha’s demand not met No scope of future growth Harsha’s demand would have It may not be economical to met shift the old mills Excellent layout would have Proposal is quite expensive been created Standby power No production during shifting Space for future growth Emotional attachment of Banarsi Das with old mills Old sites can be sold Cake baking can start immediately Both Harsha’s demand and Would require Harsha to Banarsi Das’s emotional climb down from her attachments are…

    • 767 Words
    • 4 Pages
    Good Essays
  • Satisfactory Essays

    Plant Layout

    • 428 Words
    • 2 Pages

    Plant layout is very essential and needs consideration and attention from the very beginning so as to avoid subsequent problems. Though one can think of several layouts but the best one is obviously the one, which is both very systematic and cheap. It is arrangement of machines, scientific use of work area, easy and convenient transport system, easy sorting out of materials and processing different parts. Since the area has already been selected and it is neither possible to neither change that nor expand that as per needs of the factory therefore layout is to be adjusted accordingly. Thus layout is disposition of various facilities and services of the plant within the specified area. It is arrangement of location of different machines and plants within the factory in such a way that there is minimum possible cost, the maximum output and the best quality product. In it all the requirements connected with production like the raw materials, machines, tools, fixtures etc. to be properly cared from the very beginning with the design of the factory. It is the agreement with the main focus that each operation is performed without the least inconvenience.…

    • 428 Words
    • 2 Pages
    Satisfactory Essays